23 Dec, 2020
How to solve the problems of production efficiency, machining accuracy and difficult employment in the door and window industry has become a hot topic in the door and window industry.
The realization of automatic production of doors and windows is a major trend in the door and window industry, which requires industrial transformation and upgrading associated with the door and window industry, in order to realize the networking of doors and windows from design, order, procurement, production, packaging, transportation, installation and other links, and to realize the real automatic production factory of doors and windows by using ERP program and Mes control system.
The following describes the automation and labor saving of aluminum alloy door and window equipment.
In terms of the current automation equipment in the door and window industry, it is mainly divided into mechanical processing part and assembly part.
At present, mechanical automation is mainly reflected in the part of mechanical processing.
However, due to the lack of standardization in the door and window industry, each aluminum manufacturer has its own standard, an aluminum manufacturer may have thousands of profile sections, and door and window enterprises are constantly innovating for marketing, which also creates a great dilemma of automatic production of doors and windows.
I have a friend of a door and window factory who makes home decoration. There are dozens of kinds of profiles in their company, and millions of materials and waste are disposed of every year.
They also want to save labor and materials through automation.
But there are all kinds of problems in the process of discussion.
There are many kinds of profiles, there are 50 kinds of profiles, and there are 5-10 colors of the same profile. If you need a double-end saw to cut, you must first solve the material problem, material identification and selection, generally rely on manual selection, more prone to mistakes.
So the company chose a three-dimensional warehousing system with an investment of about 3 million yuan.
The equipment purchased the products of an automation company imported from abroad, the investment was 6 million yuan, and the software charged 1 million yuan.
The operating system needs to communicate and train with foreigners. in addition, the requirements for operating equipment workers are very high, and their wages are 2-3 times that of ordinary employees, because the equipment is an integrated equipment of cutting and drilling and milling, and the efficiency of the equipment is very slow. later, the equipment can only be put aside as a tool for visiting.
After the failure of the equipment in the course of use, because the equipment is too cumbersome for ordinary workers to complete the repair, foreign equipment needs to arrange staff services, the service cycle is very long, and the service cost is very expensive. Some manufacturers need to pay in advance to deal with the problem.
Due to the impact of the current epidemic situation of Canadian businessmen, foreign services are even more difficult.
The equipment is only suitable for several profiles with standard datum, many profiles can not be cut on the equipment because of their special cross-section, or they still need conventional double-head cutting, resulting in a waste of equipment use.
To sum up the above problems, the realization of automation is very difficult to achieve at present. In the case of specifying a certain profile or a few types of profiles, automatic production can be completed. If the door and window factory wants to complete the automation, it must set its own profile standard, door and window standard, and then combine with the software company to complete the automatic production.
Cutting is the first process of all equipment, and the angle, precision and verticality of cutting affect the production quality of subsequent doors and windows, so cutting is also the most important link in the production of doors and windows. first complete the automation of the first process, the first cutting process to the extreme, and then to break through the subsequent processing process.
Each process is completed by purchasing automated and efficient equipment, so as to avoid processing waiting time, the automation of a single workpiece will be a major breakthrough in the door and window industry in the future.
This can effectively solve the problem of difficult employment, a single process can reduce the error rate, simple repetitive work, ordinary workers can also achieve high-quality, high-efficiency production.
At present, our cutting process has 45-degree automatic cutting lines for doors and windows. We have experienced eight years of automatic cutting line upgrading and reform. At present, the number of automatic cutting lines in China is more than 60%, and more than 300 end customers are in use. From the equipment accuracy, stability, efficiency have been praised by the market.
At present, our company's automatic cutting line has been successfully docked with a number of software companies, such as Germany's CLASE, Chuangying, Dute, Singer and other mainstream software companies.
There is still a long way to go to realize the automatic production of doors and windows, we unswervingly make our own choices, work hard, and one day we will realize our dreams.